Our BOOK vs. the global supply chain

at the core of USPS Grounded Vantage to help businesses operate smoothly. More at usps.com/groundedvantage. This is Planet Money, from NPR.

“I don't know about you, but every time I pick up a book in a bookstore at a yard sale,”

the things I'm mostly paying attention to are the words. You know, the title, the author's name, the actual reading material. Way more than the physical package they come in. But, and experience recently, that changed all that. You see, last year my boss's boss here on the show, my grand boss.

He asked if anyone wanted to report out the story behind the making of the Planet Money book. To see what it might reveal about the global economic machinery behind every book. I accepted that mission, which is how, earlier this year, I found myself spelunking deep inside the publishing industrial complex. I got an invitation to see one of the biggest bookmaking factories in the world.

Part of the lakeside of book company. And stepping into this place felt like stepping into Willy Wonka's factory, but for books. And while I didn't find any bookish Umbaluma's, I did meet a guy named Chris Moode.

Ironically, extremely chipper. Chris basically grew up at the plant.

I started off in college and be a high school art teacher, and then took a gap year. And that gap year has now been almost 39 years with the company. I come to Chris to help answer the sort of deceptively simple question. Where do books come from?

“Like in a material, physical way, what path do they take before they end up on a shelf near you?”

And his response was to take me on a little tour. Really, what we're going to do at this point is just walk down. We had off down a meandering mile long path through a series of cavernous warehouses. For my unsafety, Chris insists we stay between these little yellow lines on the floor. It's like a little yellow brick road.

Yeah. How about to see the wizard? The wizard of publishing? The wizard of printing? Printing.

The first thing that hits you in here is a sheer sense of scale. What are we looking at?

This plant, Chris tells me, is a million square feet.

They're constantly cranking out books, 24 hours a day. On an average day, we make about 600,000 books a day. On a great day, we're making a word of 3/4 of a million bucks. Ah, that's a lot of bucks. Absolutely.

Lakeside is the biggest Bible producer in the country. But they are also one of the biggest producers of the latest steamy romanticy sensations. Every once in a while, they're entrusted with printing titles so sought after by hordes of ravenous readers. They have to hide them so that nobody could possibly sneak out a copy. Get a photo of the cover.

We've got our secure cage. Well, those books are under embargo. They're Captaina's special high security cage. We currently do not have anything in there.

“But that's where we would store anything that had to be kept secret.”

Isn't she into a secret? Yeah, yeah, Jake. Well, quite literally. All around us are signs of this hidden economic web spanning continents. The tendrils of global trade.

We walk between towering stacks of enormous paper rolls. Like the kind of giant might use on the toilet. Some of this paper has come from forests chopped down in faraway lands. They're humongous vats of ink with ingredients that have crossed oceans, traverse two ports and over highways to be here.

Walking around this place, it started to dawn on me. Every book is actually a tiny economic miracle. Hello and welcome to Planet Money, I'm Alexi Horowitz-Gazi. You may not think about it every day. But every book you see sitting there unassumingly on your local bookstore shelf

is the result of thousands of decisions. Big and small. Time together vast supply chains and armies of workers from around the world. Today on the show, the second episode of our series, Planet Money sets out to actually make a book. There will be trade wars, sunken cargo containers filled with lost cookbooks,

deforestation regulations, and just a wiff of scratch and sniff. Three years ago, Book Editor Tom Mayer, from the publishing house WWN, made a proposal to my grandpa's Planet Money's executive producer, Alex Goldmark, that Alex just could not refuse.

Over a million dollars to make a Planet Money book together.

And not long after the ink had dried on that contract, they had to come up with a plan to write and design and actually manufacture this book. Sounds like you guys didn't get that much of a honeymoon. No, we jumped right into the hard work of Book Writing Marriage. And now we had to figure out how to actually make a book that we would be proud of.

Now in this post-nupcial period, there's an exactly a hard deadline for the book. Things like the manufacturing schedule and the publication date won't come into play until Tom has a nearly complete manuscript.

For this first phase, the has to figure out how to conjure that manuscript into existence.

He's got to take off his business man's fedora from the world of book proposals and auctions and enter the world of book editing. You change from being a collector to being a director. So you go from wanting something of like, "Ooh, I want to buy that. I want it on myself to alright, how am I going to make this great?"

It is now Tom's job where maybe a director's barray to orchestrate the many parts of the process for turning an idea into a physical book. And the challenge before him is twofold. There is the question of content, like what mixture of words and images will go inside the book,

“and there's the question of form, like what shape and design should the book physically take?”

Well, I think the first is what goes in the book itself.

Yes, the first part of Tom's challenge is figuring out the actual content of the planet money book. So Tom organizes a meeting with Alex Goldmark and Alex Mayossi, the person hired to help write the book to hammer out a plan. As Alex Goldmark explains, we had to figure out things like what's the structure of the book. What should our chapters be, which ones should we do first, should we write them in order, should we write the hardest ones first, so that we like know what we're really getting into?

At first, Alex says they've been thinking of organizing the book as this sort of economic guide to the forces that shape your life from birth all the way to the end. The downside of that one, when we thought about it was then you end on death. It's just a depressing ending. It also didn't quite leave room for the part of economics that focuses on the big picture, things like inflation or global trade. So they tweak the frame.

They add a section introducing readers to the market and its forces, and they organize the rest of the chapters around the big decisions in life. Things like work and career, love and family, or saving and investing. They come up with a list of new original chapters they want to report, and classic planet money episodes to adapt and update. And with that plan, Alex Mayossi sets up at his local coffee shop and starts writing.

I probably am making like insane expressions while I were, you know, drinking my coffee and scrunching my hand against my head trying to figure something out. Totally. Blood sweat tears and caffeine. Yeah.

Alex Mayossi started writing draft chapters, and he would share them with me and Alex Goldmark. Tom could read so fast, like the words goes on just brain so fast that he was really able to read. A lot quickly, and I would be like, I need to like leave my desk, go sit somewhere quiet, and focus to actually be able to leave good notes. There's nothing like reading a chapter that did not exist before, and you're the first person on earth to see it. That is extremely exciting.

And of course, once you've read it, then you're like, I see a million problems with this.

We got to make this much much better. You know, some of those things are big, they're like the structure is wrong, or the opening anecdotes not exciting enough, or this sentence is confusing, but it's still really exciting. So Tom and the Alexes get going on writing and editing new chapters. Now onto the other part of Tom's challenge.

“The question of what physical form the planet money book should take?”

There are infinite choices you can make for a book. Alex Goldmark says that at first they started looking at some of the big picture decisions. We had to figure out like, what size was the book? How long should it be? What kind of paper should it be printed on?

Is it going to be in four color? Is it going to be in two color? Can we just make anything we want any color we want? And how should they price the book? Tom and the team at Norton Tell the Alexes, they probably want the book to retail for around $30 a copy to keep it affordable.

A lot of hardcover books are in that price range, and it would be in keeping with the shows ethos of explaining the economy to his broad a group of people as possible. And given that price point, Tom explains that the design decisions they are making have real stakes, because each choice has a particular cost that could ultimately affect the retail price. We buy ink by the gallon, you know, we buy paper by the palette. If you're going to add 16 more pages to the book, you're adding that much more paper to every single book.

And if you're going to print thousands of copies, that can add up really quickly. But the bigger question that Tom and the Alexes have to answer is this.

“How do you translate the irreverent, playful, formally experimental tone of the podcast and distill that into the book?”

Tom asks the Alexes for ideas, and true to form, they start cranking out one zany pitch after another. Goldmark suggests they could draw miniature figures in the corner of the pages, so readers could flip through them and get a bonus little flip book. He also suggests we could do a page explaining the evolution of currency printed on the actual fabric on which US dollars are printed.

Could we ask them for like one page each book?

“That idea prompts a little lesson from Tom on how the printing process actually works.”

Books are not printed page by page. They're actually printed in these large sheets that then get folded down into one page size sheet and cut. So you have these things called signatures, which are 16 pages at once. So you would actually have to have 16 pages of actual US currency paper. I mean, logistically very challenging to achieve Alex Goldmark's vision. Okay, so we table that idea. The next idea came from Alex Myosy, the writer.

You see, he been flirting with creatively using scratch and sniff technology since his day is working on a book about food for Atlas Obscura. As for his idea for the planet money book, I really wanted the cover of this book to smell like money. Maybe a little bit on the nose. And at one point I saw an article about how an Indian newspaper had celebrated the mango season by making the cover of that day's newspaper smell like mangoes. And so I sent a link to that article to Tom. And I was like, see, it's possible. Like, we got to make the cover of this book smell like that.

And he's like, I'll go see what we can do. I'll go talk to my people. I mean, we took the idea really seriously.

We got samples shipped from overseas.

Now, Tom himself is not the person to figure out how to make a book smell like money. That is not his wheelhouse. For that, he's got to call in a new member to the planet money book squad. An expert in international book manufacturing. And her name is Druskin.

Julia Druskin. Julia is like, cue from James Bond. You go to her and you're like, I want to do this crazy thing. She's like, okay, let me go work on it. And she knows every printer. And she knows all of the tricks of the trade.

And she knows how to get books done on time and under budget. And it's just really, really smart. And like, she comes back three weeks later.

And she's like, okay, I've solved it, but it'll cost you.

Yes. I learned a lot about scratch and sniff. This, of course, is Julia Druskin. The cue to Tom Mayer's James Bond. She's the director of trade production at Norton.

She's been helping produce books there for almost 30 years. So the idea of using scratch and sniff in a book was not alien to Julia. But this was different. It's usually like, you know, pickles or roses or, you know, food. But it was money.

So I called a bunch of my suppliers. And I said, can you do scratch and sniff with money scent? And I have a domestic printer who has done a lot of these. They do kids books. And they kind of walk me through it.

And they were like, there's this one guy. And he's, he's like the smeller. And he tells you if it smells like what you're intending. He's like the in-house super smeller. I think he's a freelancer.

The contract gig were super smeller. Exactly. Julia learns that scratch and sniff technology is actually made out of these tiny burstable beads that can easily explode during the printing process.

“So the best way to execute this idea would be to order money-scented scratch and sniff stickers.”

And then slap them on the cover. So Julia gets some samples from a supplier in China. But they just honestly, they didn't smell right. [laughter] Smell, they didn't smell like dollars.

And then they thought, maybe Chinese money smells different. Like, I don't know. Turns out the smell of money is very specific and you know it when you smell it. Yeah. And what we were scratching and sniffing here was not it.

[laughter] Okay, so scratch that idea, do not sniff it. No matter, there are a couple of other pitches that do seem a bit more feasible. One idea was to create a series of postcards that you could actually rip out of the book and send to a friend. These would highlight different kinds of public goods around the world, like the large Hadron Collider near Geneva,

or the standardized atomic clocks in Colorado that make things like GPS possible. Another idea was to make a poster modeled after like an OSHA style poster you might see hanging in a workplace. But instead of labor regulations, this one would list the laws of the office from a planet money episode by the same name. Tom and Julia look into what it would take to make all these ideas into a printable reality and how much each of them would cost. Some of them were expensive.

Some of them were like, "Well, that's going to add a quarter to the unit cost." And some of them were like, "That's going to add a dollar to the unit cost." And that would have major downstream effects on what the actual cost to the customer would be. That could negatively impact how many people are going to buy the book.

“So you have to really weigh those things.”

Tom eventually breaks the news to the Alexes about how much all these sticks in total might actually add to the production costs and the retail price. If they go ahead with all of them, he says, "The book is going to have to retail for somewhere above $40." That meant, "Planet money might lose a chunk of potential buyers." We're like, "We don't want to sell a book for $40, like it's not worth it." That would have those be real postcards, and that's a real poster. Like those are meant to be delightful, but nobody really wants to spend an extra $10 on those things.

Instead, Tom and the Alexes decide they're going to double down on the illustrations inside the book to commit to glorious, expensive, four-color printing. That way the designs for the postcards and the laws of the office poster could still live inside the book, even if they can't be ripped out and actually used. The team brings in a creative director from NPR, Mito Habevans, to help find illustrators and come up with a visual language for the book. They decide to introduce each chapter with a movie poster style illustration.

Like for a chapter about the wisdom of the crowd and picking stocks, they make us surreal the picture of a cow as a fortune teller. They also come up with playful little graphics, like a cartoon ranking the winners and losers from the shift to remote work.

Now, in this first phase of the book production process, Tom says you can think of his role not only as a director, but also as a conductor, trying to keep all the trains moving at a steady clip.

“Because even though there aren't super hard deadlines yet, remember, Norton has invested over a million dollars to buy the rights to the planet money book.”

So there is some urgency to get a return on that investment roughly within a couple years. And Tom says when deadlines are sort of loose like this, there is one force he has to contend with constantly. The idea that work will expand to fill up whatever amount of time you sign to get it done. This idea actually has a name. It's one of the things we explain in that episode about the laws of the office.

It's called Parkinson's Law. Parkinson's Law is as ubiquitous in publishing as gravity is to earth. Every book could eat all the time in the world because every book is a big, gigantic bespoke intellectual project that you could spend years working on. Authors do spend years writing them and the editor could spend many, many, many hours editing every word and making sure everything was as strong as possible.

An Alex Mayasi who is writing the planet money book says for a while he could really feel himself fighting Parkinson's Law.

But at the beginning at least the law seemed to be winning. There is this point where I'd written two chapters of the book. And these were these like totally original chapters that took quite a while. And it was very obvious that like if every chapter tastes this long, this book is not coming out anywhere close to one time. So we obviously need to speed up.

So luckily as a seasoned editor, Tom has an extensive array of psychological techniques to break the grip of Parkinson's Law. Yes, I have developed a toolkit of ways of encouraging authors to get them to write. I have told authors to open up an email and to type their chapter in an email to me. Because for some people it's a lot easier to write a long email than it is to open up a blank Google Doc or a blank word document and try to write there. Yeah.

I have had authors speak their chapters aloud to voice recognition software. I asked Tom if he ever resorted to setting fake deadlines to squeeze his writers to hit their word counts. Alexey, all of my deadlines are real.

“I think the authors of American need to understand deterrence.”

They are red lines. You cannot cross your play game theory here. You cannot possibly do value your own deadlines on the record. No, all deadlines are real and there's serious consequences for going past them. You know that.

Tom says he's gone as far as threatening to kill a whole book project if the work didn't start coming in by a certain time. And almost literal deadline and then the authors like actually here's the book. That's the knife at its sharpest. That's the knife at its sharpest.

I mean that you never want to get there as a publisher.

Yeah. But it wasn't even a play. It was like I'm sorry if you're not writing this book. So what are we going to do? And then they wrote the book and it was great.

Happily in Alex, my Aussies case, all Tom had to do was encourage him to sprint through a few chapters. Just to set himself a deadline of a chapter a week for a little while. That advice worked to get him into a rhythm. And after over a year of successively writing and editing and revising chapters. We had each of the individual pieces and then we like laid them all out on a table with postsets everywhere.

It'd be like does this look like a book? Hmm.

“And does it look like a good book and is the flow good?”

Like almost like we've storyboarded the whole book. Does it crack like a book? Does it crack like a book? Does it crack like a book? That's an important question because when it cracks like a book they will be able to leave the nebulous world of vague deadlines and enter a whole new phase.

And in this phase Tom and company will have to navigate a regimented production gauntlet. Once they have a draft of the manuscript. That's when you can start thinking about what your actual publication date is going to be. Most books take about 10 months from pencils down to publication day. To figure out the actual publication date, Tom and his colleagues start thinking about how they want to position the book in the marketplace.

Publishing is traditionally divided into three seasons, spring, fall, and winter. And Tom says there are different potential audiences for each season. January is New Year, New Year, like people are interested in improving themselves in January.

So let's think about whether we want to publish the book into that season. Or maybe you want to publish in the spring. April May and June are traditionally very competitive months in book publishing because they lead to a book buying season of mother's day fathers day graduation. Those are traditionally strong book selling seasons. You're closely tracking the gift economy.

Yeah. Yeah. And you know, the other one is September, October, November, which leads you into the holidays.

In the spring of last year, Tom and his colleagues at Norton finally pick a publication date.

They decide to target the holy consumer Trinity of moms, dads, and grads. By releasing the book on April 7th, 2026. And that was like a real moment of committing the group to nailing all of our dates. So that was a significant moment for like setting the deadlines for the work ahead. The team now has T-minus 10 months to get this book manufactured and ready to launch.

All of a sudden the production planning gears spring into motion. For Julia Draskin, Norton's production director and Q to Tom's James Bond, this process is all about answering a simple question with huge stakes.

“Where in the world should Norton print the planet money book?”

We could, of course, print the book in the good old US of A.

One of Norton's most trusted printers is in Indiana, where the logistics would be ideal. It's only a two-day drive to Norton's distribution warehouse near Scrant and Pennsylvania. That also means that if the book takes off and Norton wanted to print more copies, it would be easier to get them to book stores quickly. The problem with this option is the problem with manufacturing most things in the US.

It is just much more expensive, especially if you're printing in glorious four-color. So Julia says Norton is most likely going to want to print this puppy overseas. One of Norton's usual suspects when it comes to color printing is China. But Alex Goldmark and my even greater grand bosses at NPR did not want to run the risk of government censorship or oversight of what goes into the book.

So China is off the table. Turkey is apparently a pretty good option in terms of pricing and logistics, but Goldmark says there was one unexpected hiccup that came up with that location. The Turkey one had a constraint that was like no nudity, which we were like, "Why is that going to be an issue?" And then weirdly, Alex Mayossi was like, "I want to use the cover of this like very classic finance book,

which is a cartoon where like a butt is shown at a beach." Given all the various constraints, Julia says it's looking like the best option is going to be a printer in Malaysia. She recently had good experiences printing complicated and colorful cookbooks there, and the shipping infrastructure seems better than some of the other options. And Tom explains shipping logistics are an enormous part of the calculation over where to print the book.

The tricky thing about printing overseas is that you introduce risk and complexity to your entire process.

“Because you have to physically put the book on pallets and the pallets physically have to go into containers.”

And the container physically has to go onto a boat. And then you'll sometimes you wait months for there to be room on a boat leaving the port of whatever. And then that boat has to sail across the ocean and then dock at the port of New Jersey. And then be unloaded by longshoremen and clear customs. And then be trucked to our warehouse in Scranton, Pennsylvania.

And there are a lot of steps along that process where things can go wrong. Crossing the ocean can be as treacherous for books as it is for Spanish gallons filled with gold. A few years ago a cargo ship hit stormy weather, several containers were knocked overboard, and a whole shipment of fancy cookbooks sank into the murky depths of the Atlantic. Did you follow that story with their cookbooks at the bottom of the ocean?

I looked at it through through, you know, my hands are over my eyes. I felt deep sympathy for the publisher and specifically for the production manager of that book. It must have been very stressful for them. Now, assuming Norton's ship does come in, at the port, Julia and company will then have to deal with things like inspections and import taxes. And keep in mind, Julia and Tom are considering all these international manufacturing plans in the middle of 2025.

Just a few months into President Trump's second term.

“And was anything going on in the global economy at this time that might have added any sort of anxiety or volatility into how you were thinking about these decisions?”

A leading question. Yeah, I mean, obviously the looming tariffs and trade war issues introduced unknowns and risk that we had to account for as we thought about where we wanted to print.

Up until now, publishing has mostly been exempted from tariffs, but there's always a possibility that some particular kind of paper stock or ink might somehow be implicated,

changing the cost of importing our books from abroad at the last minute, and messing up all the carefully calibrated math around the book's price. And yet, despite all these considerations, when I talked to Julia and May of last year, she's pretty confident where we will be printing the planet money book.

Malaysia. Malaysia.

“Julia said that the mixture of pricing, the track record of their printer there, and the specific shipping arrangement had all come together to tip the scale in Malaysia's favor.”

I doubt it will change unless there is major news with tariffs, tariffs on paper, tariffs on printing.

So we're just functioning, we're operating with the information we have. But by the time I visited Julia at the Norton Office again three months later in August, the situation had gotten a little more complicated. Yeah, I'd like to talk to you because a few things have changed, and I was, so I was hoping to get a chance to talk with you about a few things that have changed, just in terms of where we're printing. It seems like we're on different parts of the globe. You see, in the summer of 2025, Julia and the rest of the book producing world get more details about a new regulation coming online that could have big implications for the whole industry.

Something called the EU-DR, which is that European Union deforestation regulation. The European Union deforestation.

“Yes, and that could be a whole podcast, I think.”

Sure.

But at the very least, it could be a couple sentences.

Yeah, it's evolving. See, right in the middle of Julia's quest to figure out where in the world do we print the planet money book, this new EU rule meant to combat deforestation around the world started to come into play. It applies to like seven or eight different commodities, coffee, cattle, cocoa, palm oil, soy, and wood. And wood is obviously important here because... ...papers made out of wood. And so what it means is that for books that you sell into the European Union, we have to provide geolocation and time of harvest metadata for when the paper was taken out of the forest.

Julia says, "Nortence paper suppliers do practice sustainable forestry, but the new EU rule has added technical reporting requirements that would take time to adopt an implement.

“And a crucial part of the new rule is that it groups countries around the world into risk categories."”

All of the countries where we print books are low risk, except Malaysia was deemed medium risk.

What this designation would mean exactly for the planet money book, if Norton were to print in Malaysia, was not clear. But Julia says it could add risk and potential delays, so she decided to redo all her math. She looks back into the other printing options around the world, and the new frontrunner now appears to be Turkey. Turkey is back in the mix after the team opted not to include the potentially banned image of a bare butt on a beach, so no nudity issues. And Julia says that Turkey production plant has recently done some good work for Norton.

They've printed some books for us on the children's list, they've done a few cookbooks for us for color work, and they do pretty much everything that we need. And they can get the papers that we need. Those vetted undefourous did papers. And also the nice thing about the Turkey plant is the shipping is a little closer, so it cuts off a few weeks. And cutting off weeks worth of shipping time is starting to look more and more appealing the closer we get into the fall.

Because as it turns out, planet money can be an indecisive, fractious group of cats to herd. For example, consider the decision about how big the planet money book would actually be, like as a physical rectangle to hold in your hands. Thom in the Alexes have made that decision relatively early on before there were any jacket prototypes to wrap. Then relatively late in this whole process as the team was starting to consider various cover designs. We did like a mock-up of what a cover could look like.

And then we printed that on paper and I folded that around, you know, like a book jacket on some other books that were that size. And I looked at it and I said, "Oh, I hate this. This looks like a textbook. It was just too big." Alex worried that this book size might make readers associate the planet money book with the treasury of homework. So he brings his concerns to Tom over at Norton. My reaction to that was, "Okay, you don't like that. Let's find something else." But that when Alex was said that, that changed everything.

They decided to make the book about an inch smaller and because a book is such a tightly interwoven object, changing the size even by just an inch has all sorts of cascading effects. It means Julia had to check in with all the potential printers. And so she had to go back and get all different pricing and we had to look at what they would do to the cover costs. And that changes the word count per page then, which is like then how thick the book will be and therefore how many pages you need.

And it changed a thing that we didn't think about right away or I didn't, which is that the illustrators had been given the old size.

Which was a lot of extra work, but on another level it was like this is necessary. You know the author has a new idea, a new vision for what they want to do, how do we best do that.

Even if it's late in the process and they're like dozens of knock-on effects. Alexie, I'm smiling here, okay? Whatever I happen to be thinking I'm smiling. These are tears of joy. And every one of these delays means a little less buffer in the calendar that Julia Dresken has meticulously mocked up. Time is running short for the planet money book to be printed, cross, whole oceans and continents and make it onto bookstore shelves before the all-important publication date in early April of 2026.

Even Turkey is looking like it might be tricky to pull off in time.

“Is this getting more time crunched than other book production processes?”

Um, I will say the last couple of, I mean, I've read on the schedule is what I will say. And we're okay right now. This is a classic planet money we're pushing things as far as they can go. Yeah, well it happens here too. Yeah.

But we're at the point where we need to move forward and we need to get to the next stage. And we, I mean, the schedule is fine, but our lawn bells do go off sometimes. It's like, okay. It's time to get started. Yeah.

Yeah. After the break, we'll plan at money's endless waffling turn. Norton's production process into a slow motion disaster. Do those alarm bells actually signal a fire?

“And where in the world will we actually be when we watch the first copies of the planet money book start to roll literally hot off the presses?”

After more than a year of playing where in the world should we print the planet money book, Julia Draskin and her colleagues at Norton have made their final decision. So a few months ago, I hopped on a plane to see the factory where our book was about to be born. Oh, do other said it was four degrees this morning? There's frost all over the place and I can see my breath.

As you might have surmised from the 4-degree weather report, Norton did not end up contracting with a printer in Balmy Malaysia or temperate Turkey. No, no, no. We ended up in blisteringly cold Crawford'sville, Indiana. My first challenge there was just getting in the door.

Door 51. So many doors. Door 49.

“I could not for the life of me find door 40.”

Oh my god, this place is enormous.

The plan is literally one million square feet.

Door 40, there it is. Okay. We are in business. Once inside, I walked down the hall past a couple antique printing presses and sitting in a conference room straight out of severance. I find Julia.

Hello. Hi. Hi. Hi. Hi.

Hi. For much of the past year, printing in the US of A had seemed like this sort of mirage, logistically ideal, but just beyond our financial reach. So, I start by asking Julia how in the world we now find ourselves sitting inside the printerly oasis of our dreams. Julia explains to me that, given the uncertainty around the new UDforestation regulation and the increasingly tight timeline. And I'll say it, given the delays that planet money might have caused, she had decided to take Malaysia off the table.

It's just higher risk. It's higher risk and why take more risk. The next option on Julia's list, Turkey, have been looking pretty good. But as the publication date drew ever closer, the possibility of printing overseas at all started to look dicey. Given the timing, printing in the US started to look like the safest and maybe only option.

And it was around the time when Julia was weighing all of this that she got some helpful news from Norton's sales team. After pitching the planet money book to bookstores around the country and getting promising pre-sale numbers, the sales team was feeling good about their projections. So good, in fact, they tell Julia that they actually want to double their initial print run size. Now, Norton didn't want to tell us the exact number of copies in the first print run of the planet money book, but you can get a sense of the size with a little back at the envelope math.

We know that the advance was somewhere around a million dollars, and that the book will sell for about thirty dollars a copy.

And we know that publishers generally sell to bookstores at around a 50% discount. Let's say Norton's production costs here are three to five bucks a copy, kind of standard. That means they might be making about ten dollars per planet money book. So Norton likely needs to sell at least a hundred thousand copies to break even.

While printing here generally has a higher unit cost per book than printing abroad, like other widgets, the more books you print, the cheaper they are to make.

“And with that order for maybe somewhere around a hundred thousand copies, printing domestically became a financial possibility.”

The other thing that made it even more appealing was another part of the sales calculation.

Making sure there is always enough book supply to meet customer demand.

The last thing publishers ever want is for their book to be sold out when sales are popping off. So if the planet money book starts to sell like hotcakes, printing in the US means that Norton could reprint and restock quickly and avoid leaving any money on the table. And so in the end, Julia decided to print in the US. And that is how we ended up at the lakeside book company in Crawford'sville, Indiana, one preposterously cold morning in January. We've arrived just before the planet money book goes into production.

Follow me. Chris Moode, who's been working at the plant for nearly four decades. He gave me that tour you heard in the top of the episode.

“He shows me around to explain what is about to take place.”

Right now he says the planet money book is still basically just a planet money PDF.

Yeah, PDF single page PDFs. The first step Chris explains to her becoming an actual book is going through something called a plate maker. What we're going to look at now. It's basically a giant printer that will etch the books design into aluminum plates using lasers. It's not that much different than your laser printer on your desktop.

Chris gives the signal to fire up the lasers. The light will be coming on shortly. That means that it's up and running green lights on. Each of those plates will then be coated with one of the famous four colors we've been hearing about.

Or CMYK as printers call it.

Which stands for cyan, magenta, yellow and black. Apparently printers have chosen these four colors in particular because you can layer them on top of each other to create every other color in the rainbow. If we want to come over here to the other side. Next, we walk over to the actual printing press. It's two stories tall, constantly in motion.

We watch as the images engraved on the plates are transferred one color at a time onto a seemingly endless role of giant paper. The paper is then cut into sections containing 16 pages each and those are folded into page size booklets. So each book is printed in little batches like this. They'll print thousands of copies of pages one through 16 and move on to pages 17 through 32 and on and on until the last page. Those booklets are then stacked sequentially on top of each other to build the whole book.

And those stacks are then glued and bound together and sealed in a hard cover. We probably spell it. It tells a little like a hot glue gun. But beyond all the Willy Wonka wonder I witnessed at the Lakeside Book Factory. It also became clear just how big of an advantage printing domestically can be if your books start flying off the shelves. During my visit Julia told me about how one of Morton's new year new U titles, a book called Eat Your Ice Cream,

seem to have made even more of a media splash than they'd expected over the holidays. Climbing its way onto the bestseller list. Then we came back in January and needed a lot of books and the whole team got them done in two weeks. Because Norton had chosen to print this book domestically, all they had to do was call up Lakeside to tell them to fire up the presses. Rushing new copies out to bookstores across the country to respond to this snowballing demand from ending up on the bestseller list.

Now, the whole reason that I'd come to Crawford'sville was to tag along with Julia for one of the final steps before the planet money book could roar into full on production. Julia had slept all the way from New York to do one final quality control check to make sure that all of the many complicated color illustrations in the book were ending up on the page exactly as intended. Julia's job now is to manually inspect each 16 page signature, each section of the book, one at a time, right before they hit print on each batch.

She does this over and over every few hours around the clock, over the course of three days. I meet up with Julia for one of these checks at the printing press late one night. It's almost midnight, huh? Yes. This is when the magic happens.

Hopefully. The printing technicians start printing off test copies for Julia to inspect. She pulls out a special magnifying glass that looks a little bit like a jeweler's leaf.

“She's checking the cropping. That's what I'm checking.”

And she starts to meticulously pour over every pop of color in this section of the book. She's looking for fuzzy edges or smears.

There were a few hikis on the first form. It looked like a little circle.

They actually call them hikis? Yes, they actually call them hikis. Yes. Then Julia notices a problem. What I'm seeing here is a little black.

“I think I can do the black just a little bit.”

Thank you. She tells Trevor Simpson, one of the people overseeing the printing, what she would like changed. So what have you noticed a tiny kind of outline of black around this sensor? Yeah. A little bit of black in it's making it look a little bit jagged.

Like it's got a little bit of eyeliner on. Mark, to say a lot of these are levels of detail, I'm not sure I would spy in the wild. No, I know, not at all. Most people wouldn't notice this. We just wanted as close to perfection as humanly possible.

Start there. After tweaking a few settings on the printing brush and waiting for new copies to pop out, Trevor brings the fresh test run to jewelry. I think it looks better. Sit yet on.

We're not going to get much closer than that. You see the black. That looks better.

“I think it's cleaned up the type of stuff.”

It's better. All right, so that one just got approved. Yeah. She likes it. And those are as well.

This is kind of like locking it in for it's right. Yeah, for the whole run exactly.

Finally, around 30 minutes after midnight, Trevor gets Julia's final approvals for this 16-page section of the book.

So they can start printing those 100,000 or so copies. Then, at four in the morning, Julia will come back to the factory and do it all over again for the next section of the book. I take that as my cue to bid farewell to Julia and Trevor and Chris and all the other fine folks I met in Crawford's film. Safe travels and good luck putting all this together. Likewise.

Since going down this rabbit hole into the world of publishing, I think I've gained a new appreciation for the monumental effort that goes into making even one little book. All of the people and countless decisions and sleepless nights that you are holding in your hands every time you pick one up. That feeling really hit me one afternoon a few months back. I was walking with my grand boss Alex Goldmark through the streets of Midtown Manhattan.

“Okay, and today is kind of an exciting day, right? What are we here to do?”

Today is a big day that we've been waiting like years for. We're going to get to look at our book. We're going to unbox the very first physical copies that have existed. And we're going to have to look at them and see what they look like as an actual book. Call it in our hands at the pages and maybe it'll feel a little more real right now.

You ready to go see the plan of money book? I'm ready to go see the plan of money book. Yeah, let's do it. We had up two Tom Mayors office. Out the window, you can see the two stone lions guarding the entrance to the New York Public Library. And on the shelves of his office, you can see a smattering of the nearly 200 books that Tom has helped shepherd into the world over his career.

Yeah, and on my desk is the first box of the plan of money book. I have arrived. They are right here. Do you guys want to open them? We desperately do.

You know, there's something about this part of the process that never gets old for me.

It's like the thing that was in your mind, this thing that was just an idea in an author's head, just from this document on your computer, to piles of paper that you've been scribbling on, to hours long phone calls with the author about arguing over this paragraph or whatever, and then all of a sudden there's an actual book in your hand, and it just feels magical. Yeah, I'm getting anxious here and in an answer.

Do you want to do the honors? After nearly three years since sealing the deal with Norton, Alex is eager to finally see the planet money book. You want to wield the ceremonial blue scissors? Yes, yes, I do.

Yeah, you want to. All right. It's like Christmas. Okay. There we go. I see the logo. At long last, the planet money book was finally here.

We handle it delicately, almost like a freshly delivered newborn. We flip through the pages, checking to make sure they're all there, that there are no signs of finaliner marks or smudges. We give the book a little sniff, and while it doesn't exactly smell like money yet, do you think we have a bestseller on our hands?

I think this book should be a bestseller. But we don't know what the outcome is going to be. Tom says the answer to that question will actually come down to a final series of datekeepers. Bookstores and booksellers get to decide whether it ends up on some obscure shelf in a back corner or stacked in a big pile prominently displayed at the front of the store,

or whether it's even stocked at all. How do you get someone who's being pitched hundreds and hundreds and hundreds of new titles every week

There's now even a bigger question for us to answer.

Once you have gone to the trouble of making a book, how do you actually sell it?

That's coming up in a couple of weeks on Planet Money.

“If you want to hear the story of how Planet Money got a book deal in the first place,”

listen to the episode in our feed called Inside a Book auction.

If you want to see video of the Planet Money book rolling hot off the presses, check out Planet Money's Instagram and TikTok. And if you want to help us sell out that initial print run, you can pre-order the book right now.

“And remember that poster we wanted to make about the laws of the office, but was too expensive?”

We actually did end up making it. But it is only available to people who pre-order the book before April 7th.

“For the details, go to PlanetMoneybook.com.”

This episode was produced by Willow Rubin with help from Emma Keesley. It was edited by Jess Jang, fact check by Sierra Wattas, and engineer by Robert Rodriguez. Alex Goldmark, my grand boss, is also our executive producer. I'm Lexi Horowitz-Kazzy. This is NPR. Thanks for listening.